Gusset boxes allow flexible capacity with expanding sides. Suitable for products with varying volume or for bundling multiple items.
Technical specs
Standard customization and production options available for this packaging category.
350 GSM Premium SBS Paperboard. Standard thickness: 18 pt (0.45mm).
Solid bleached sulfate paperboard for high-quality full-color printing.
Unbleached paperboard suited to simple and natural designs.
Uncoated white paper with an organic, textured feel.
CMYK Full Color Offset Printing
Product guidance
Practical answers about ordering, customizing, sampling, and producing Gusset Boxes.
Can the box structure be customized around my product?
Yes. Dimensions, locking style, tuck direction, glue areas, hanging tabs, display openings, and internal supports can be engineered around the product. Structural samples are recommended when fit, load, or assembly is critical.
Can a window or product insert be added?
Die-cut windows, optional clear films, paperboard inserts, partitions, and molded supports can be incorporated. Visibility, product security, recyclability, and packing speed are considered when selecting the final construction.
Which printing method is best for branded retail boxes?
Offset printing is well suited to detailed, repeatable retail graphics, while digital printing can support shorter runs and sampling. Pantone spot colors, CMYK, coatings, and decorative finishes are chosen according to artwork and quantity.
Explore More
6 options available
Production Strength
From dieline accuracy to paper selection, printing, inspection, and lamination, every order moves through a controlled packaging workflow.
01Accuracy & Precision
02Used for food packaging
03Sharp production output
Ready to Order
Share your size, quantity, material, and artwork details. Our team will review the product requirements and help you move from quote to production.
Cost-effective standard process for vibrant full-color artwork.
Spot-color system for precise and repeatable brand-color matching.
Protective coatings improve durability and preserve printed artwork.
Water-based protective layer that guards against light scuffs.
Protective film offering enhanced resistance to wear and moisture.
Soft Touch Matte or High Gloss
Smooth, non-reflective finish with a refined appearance.
High-shine reflective finish that enhances color depth.
Balanced semi-gloss finish between matte and glossy.
Premium low-glare finish with a velvet-like texture.
Enhance packaging with specialized print treatments and structural accessories.
Metallic or colored foil applied with heat for reflective detail.
Gloss coating applied selectively for high-contrast accents.
Raised artwork pressed into the material for tactile depth.
Recessed artwork pressed into the surface for subtle definition.
Dimensions: Customizable to exact product fit
MOQ: 500 Units
Lead time: 10-15 Business Days
Compliance: 100% Recyclable, FSC-Certified Materials
What information is required for an accurate quote?
Share the finished dimensions, expected quantity, preferred material, printing coverage, finishing requirements, delivery location, and artwork status. If some details are undecided, our team can recommend a practical specification based on the product and intended use.
Can I review a proof or sample before bulk production?
Yes. A digital artwork proof is provided for checking layout, copy, colors, and dielines before production approval. Physical plain, digitally printed, or production-grade samples may also be arranged depending on the structure and level of testing required.
What are the typical production and delivery timelines?
Most repeatable paper-packaging orders require approximately 10–15 business days after artwork and sample approval. Complex structures, premium finishes, high volumes, and remote delivery locations may require additional time, which will be confirmed in the quotation.
What artwork files should I provide?
Vector PDF, AI, or EPS artwork is preferred, with fonts outlined and linked images embedded at suitable resolution. We will provide or verify the dieline, bleed, safe area, color references, and finishing layers before the file is released for print.
Can you help optimize the packaging specification?
Yes. We can review product weight, handling, transport conditions, shelf presentation, sustainability goals, and budget to recommend an appropriate board grade, structure, print process, coating, and finish without unnecessary material use.
Exact feasibility, pricing, and timelines depend on final dimensions, material, artwork, quantity, and delivery location.
Discuss your specificationColour and finishing review
05With clear coating
